Die Cut Boxes vs. RSC Boxes: Which Is Right for Your Product?

Haider Ali

Die Cut Boxes vs. RSC Boxes

Cost-effective, pleasing, and durable packaging containers are the needs of every company. But how are you going to combine all these aspects in one while hundreds of pleasant custom packaging boxes are to be had in the market? When you need to package your product securely and attractively, two of your options include the popular die cut boxes and RSC boxes. 

Selecting the right choice allows you to with branding while ensuring your products arrive in extremely good shape and pleases your customers. To simplify matters, we are writing an in-depth comparison between two legendary types of boxes – RSC Box vs Die cut box – to reduce the difficulty of making a decision.

What are RSC Boxes & Die Cut Boxes?

What is an RSC Box? RSC stands for a regular slotted container. They are constituted of a corrugated material sheet of a particular length. Also, RSC containers are 4-flap containers that require tape to be closed to prepare them for transport.

On the other hand, die-cut boxes derive their name from the production mechanism of die-cutting and have a front patch of numerous shapes to showcase the packed product.

Comparison Between RSC Boxes and Die Cut Boxes

When comparing Regular Slotted Containers (RSC) and Die Cut Boxes, there are several key factors to consider:

  • Box Construction

RSC boxes are made from sustainable and recyclable corrugated materials. Brands customize the thickness of the material by deciding on the type of flute, which includes flutes A, B, C, E, or F.

While talking about custom die cut boxes, these boxes are made of cardboard, corrugated, Kraft, and rigid. To meet the field’s strength in your product packaging, select a thickness that varies between 9pt and 24pt.

  • Packaging Dimension

RSC Boxes come with a widespread rectangular shape and fixed dimensions. Simply stated, those sizes cannot be exchanged according to your merchandise. That’s why one has to select RSC dimensions when they are almost the same as your product dimensions. 

Still, the gaps that want to be filled with the help of packaging fillers will continue to be. Moreover, RSC comes in the following sizes:

  • Small Items: 4”x4”x4”
  • Medium Items: nine”x9”x9”
  • Large Item: 18”x18”x24”

Die Cut Boxes can be custom-designed depending on the size and form of the merchandise that you want to pack. These boxes can be customized according to the size and shape of your product. 

  • Box Assembling 

Packaging your product securely in RSC boxes style requires an extra adhesive that could be tape or glue to assemble your boxes. Further, these boxes only have simple flaps with no auto-locking mechanism, to preserve the inside packed product.  

While custom die cut boxes are available in a couple of box styles like instantly tuck-top boxes, reverse tuck-top boxes, sleeve packing containers, and die-cut bags. These boxes have unique locks that do not need any extra adhesives to keep their structural integrity intact.

  • Product Protection

Protection of the product throughout transit is always the priority of all businesses while selecting the packaging. RSC corrugated boxes may be beneficial in case your product is more fragile and desires to cover an extended distance. But best when you add packaging fillers including bubble wrap, packing peanuts, foam, and air pillows. 

Whereas die-cut boxes may be made to the precise size. They don’t want any type of fillers, so they might hold your product in the surrounding area and ensure your product is safe until it reaches its destination.  Also, you can add an insert for delivered protection.

  • Price 

If you have price range concerns and are searching out higher options to transport your merchandise across hurdles, use RSC boxes. They have better stackability, and you may also use dividers to split special products from each other inside the same RSC container kind. 

On the other side, die-cutting boxes are a bit expensive because of the greater options for personalization. One can alternate these boxes’ sizes, shapes, styles, and layouts in line with your needs.

  • Box Quantity

RSC corrugated boxes have a drawback over die cut boxes inside the category of quantity. MOQs are not carried out to regular slotted packaging containers; you best have to shop for large quantities.  

Die cut boxes may be acquired in any amount, depending upon the supply of the packaging manufacturer and supplier. You can order any number of boxes as per your business needs and clients’ requirements. 

  • Branding Element 

Moreover, you want labeling and stickers for better brand identity so your customers can represent your brand. RSC boxes do not permit you to print your logo assets because they are normal brown corrugated packing containers. 

Die-cut containers are shelf-equipped packaging that enables you to print your brand call, logo, and specific shade scheme. You can also customize the layout of these boxes in compliance with the incoming occasions as a deal for your customers.

Which one is Better: RSC Boxes Vs. Die Cut Boxes?

Nowadays, it’s no longer about finding what you like, but a real issue that needs to be solved by considering your budget, branding features, product nature, logistics, and client requirements.

For example, in case you are selling your brand inside the marketplace, die-cut packing containers will be a nice choice to go together with. However, agencies choose RSC containers when they have tight budget range constraints. So, the choice between regular slotted and die-cut boxes depends on your goals and resources.

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